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TIAGO/TIGOR AMT Gasoline

DTC Troubleshooting Guide

Version: 4.0

Date: 18-04-2017

Author: Sathi/Anupama

Page: 285 of 427

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

89.

P2901- 01: Hydraulic Circuit – Accumulator discharged

Overview:

ISO Code

P2901-01

Customer Symptom

Vehicle cranking after some attempts

Fault Effects (On Vehicle)

Vehicle cranking after some attempts

Lamp Status (If Any)

Transmission Fault Lamp OFF

Fault Detection Condition

This fault gets detected after Ignition On when gear shifts are

not in progress but TCU detects that the charging rate of the

hydraulic accumulator is greater than a threshold.

Normal Operating Condition

Charging rate of the accumulator is below a threshold if it is

not fully discharged.

Probable Trouble Area

Wiring Harness Connections / TCU / Kit

Healing Condition

Fault is cleared on next ignition Power ON

Component Details:

In an AMT system, the hydraulic pump is driven by the TCU whenever the hydraulic pressure read by sensor drops below a

threshold. The pump charges an accumulator which stores pressurized hydraulic fluid to be used by shift, engage and clutch

actuators.

Preliminary Checks:

1) Loose/ Damaged Connections of Electric Motor and TCU

2) Check for damage or back out of pins at TCU connector, electric motor connector.

3) Check visibly for kit Oil leakage and oil level.

4) Check Battery voltage and state of charge.

5) Check for mechanical damage to the gearbox – loose or damaged valve body/TCU mountings, Hydraulic

tank/accumulator, Connecting pipes mechanical fitments

6) Check correct fitment of ground cable connections on vehicle chassis.

Trouble Shooting:-

Step Checks

IF YES

IF NO

1

Is the DTC occurring in combination with any of

the DTC’s- P185C, P0942-01, P0932 or

P2712?

Rectify the other

DTC’s first

Go to Step 2

2

At first occurrence of the problem, clear the

DTC and drive the vehicle in all gears for about

10 km simulating /in real dense traffic condition

requiring frequent gearshifts , does the DTC

recur?

Go to Step3

Release vehicle to the customer

after final drive test

3

Check the kit assembly for mechanical

damage, sealing, lubrication etc?Is it OK?

Go to Step 4

Rectify/replace the kit

4

Check Hydraulic pressure sensor electrical

connections by following same procedure as

for DTC – P0932, Are electrical connections

OK?

Replace the kit

Establish continuity by rectifying

harness connections as per the

circuit schematic & Release vehicle

to the customer after final drive test

DTC’s confirmation:-

After rectification, clear all DTC’s and ensure the following points by referring TCU parameters using TML diagnostic tool

before handing over to customer.

Read Engineering parameter “High Leakage Error counter” through the diagnostic tool and keep as record

Drive the vehicle through all gears in both Automatic and Manual modes

Ensure no DTC is active and Transmission Fault Lamp is OFF.