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TIAGO/TIGOR AMT Gasoline

DTC Troubleshooting Guide

Version: 4.0

Date: 18-04-2017

Author: Sathi/Anupama

Page: 278 of 427

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

87.

P0942- 07: Hydraulic Circuit – Pump Overheating

Overview:

ISO Code

P0942-07

Customer Symptom

Malfunction in manual upshift/downshift,

earlier/late upshifts/downshifts,

jerky/sluggish gear shifting,

sudden shift to neutral while driving,

No gearshifts

Fault Effects (On Vehicle)

Malfunction in manual upshift/downshift,

earlier/late upshifts/downshifts,

jerky/sluggish gear shifting.

sudden shift to neutral while driving,

No gearshifts

Lamp Status (If Any)

Transmission Fault Lamp ON if level 2 or 3 error(higher in severity)

Fault Detection Condition

This fault gets detected after Ignition On if estimated Pump temperature by

TCU exceeds a Threshold.

Normal Operating Condition

Estimated pump temperature by TCU is within normal operating limits.

Probable Trouble Area

Wiring Harness Connections / TCU / Kit

Healing Condition

2000 milliseconds after valid detection of healed condition

Component Details:

In an AMT system, the hydraulic pump is driven by the TCU whenever the hydraulic pressure read by sensor drops below a

threshold.

Preliminary Checks:

1) If this DTC occurs together with P0932 & P185C, it must be rectified last.

2) Loose/ Damaged Connections of Electric Motor and TCU

3) Check for damage or back out of pins at TCU connector, electric motor connector.

4) Check visibly for kit Oil leakage and oil level.

5) Check Battery voltage and state of charge.

6) Check for mechanical damage to the gearbox – loose or damaged valve body/TCU mountings, Hydraulic

tank/accumulator, Connecting pipes mechanical fitments

7) Check correct fitment of ground cable connections on vehicle chassis.

Trouble Shooting:-

Step Checks

IF YES

IF NO

1

Is the DTC occurring in combination with

any of the DTC’s- P185C, P0942-01,

P0932 or P2712?

Rectify the

other

DTC’s first

Go to Step 2

2

At first occurrence of the problem, clear the

DTC and drive the vehicle in all gears for

about 10 km simulating /in real dense

traffic condition, does the DTC recur?

Go to

Step3

Release vehicle to the customer after final

drive test

3.

Check Hydraulic pressure sensor and relay

electrical connections by following same

procedure as for DTC’s – P0932 & P185C

respectively, Are electrical connections

OK?

Go to Step

5

Establish continuity by rectifying harness

connections as per the circuit schematic

4

Using TCU diagnostic tool, initiate a

hydraulic pump activation routine and

monitor the hydraulic pressure, does the

pump turn ON audibly and hydraulic

pressure is 38-51 bar?

Clear the

DTC and

drive the

vehicle

through all

If No pump turn ON:

Go to Step 5

If Pump turns ON but no pressure build up:

Go to Step 6