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TA65 Star AMT
10
6. DIAGNOSIS OF TRANSAXLE
Gears Slipping out
of mesh
Worn out shifter fork
Worn synchronizer sleeve / gears
Weak or damaged carriers / springs
Worn bearings on input shaft or lay shaft
Worn chamfered tooth on sleeve and gear
Replace
Replace
Replace
Replace
Replace sleeve and gear
Hard Shifting
Inadequate lubricant
Distorted or broken clutch disc
Damaged clutch pressure plate
Replenish
Replace
Replace clutch cover
Gear Crashing
Noise
Worn synchronizer ring
Worn chamfered tooth on sleeve or gear
Inadequate or insufficient lubricant
Damaged or worn bearing (s)
Damaged or worn gear (s)
Damaged or worn synchronizer parts
Loosening of bearing lock
Replace
Replace
Replenish
Replace
Replace
Replace
Repair
7. SERVICE SCHEDULE OF TRANSAXLE
Sr.
No.
Operation
Kms
PDI
1.5K
7.5K
15K
22.5K
30K
37.5K
45K
52.5K
60K
67.5K
75K
82.5K
90K
97.5K
105K
112.5K
120K
127.5K
135K
142.5K
150K
Months 0 2
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96 102 108 114 120
Transaxle
1
Replace
transaxle oil
75K /
60M
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2
Check AMT Kit oil
level, it should be
in between min.
& Max. level
when the vehicle
is in standstill
and
ignition
ON
condition. Top up
AMT kit oil if
necessary.
Every
Servic
e
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Brakes
1
Check front
brake pads &
rear brake
linings. Replace if
necessary
15K /
12M
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2
Replace brake
fluid Check
brake system
components for
Leakages
# 45K /
24M
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3
Inspect & if
necessary adjust
handbrake
setting
15K /
12M
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