NEXON

STEERING

CONTENTS

1.1. GENERAL INFORMATION..................................................................................................................... 1

1.1.1. SPECIFICATIONS .............................................................................................................................. 1

1.1.2. SYSTEM LAYOUT.............................................................................................................................. 1

1.1.3. GENERAL DISCRIPTION................................................................................................................... 2

1.1.4. TIGHTENING TORQUES ................................................................................................................... 3

1.1.5. SPECIAL TOOLS................................................................................................................................ 5

1.2. MAINTENANCE, INSPECTION AND TEST ........................................................................................... 6

1.2.1. PRELIMINARY INSPECTION ............................................................................................................ 6

1.2.2. REGULAR MAINTENANCE ............................................................................................................... 7

1.2.3. ON VEHICLE REPAIRS ..................................................................................................................... 9

1.2.3.1. STEERING WHEEL REMOVAL ................................................................................................ 9

1.2.3.2. STEERING COLUMN REMOVAL ........................................................................................... 10

1.2.3.3. INTERMEDIATE SHAFT REMOVAL ...................................................................................... 11

1.2.3.4. RACK & PINION ASSEMBLY REMOVAL ............................................................................... 11

1.3. OVERHAULING .................................................................................................................................... 13

1.3.1. OVERHAULING OF STEERING RACK & PINION ASSEMBLY...................................................... 13

1.3.2. PRECAUTIONS ................................................................................................................................ 14

1.3.3. DISMANTLING, INSPECTION & ASSEMBLY ................................................................................. 14

1.3.3.1. DISASSEMBLY OF RACK & PINOIN ..................................................................................... 14

1.3.3.2. INSPECTION OF DISMANTLED PARTS ............................................................................... 15

1.3.3.3. ASSEMBLY OF RACK & PINOIN ........................................................................................... 15

1.3.3.4. OBJ ON VEHICLE REMOVAL ................................................................................................ 17

1.3.3.5. DO'S & DON’T'S...................................................................................................................... 17

1.3.3.6. WHEEL ALIGNMENT .............................................................................................................. 18

1.4. TROUBLESHOOTING AND DIAGNOSIS ............................................................................................ 20

1.5. STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS ............................................. 24

1.6. TUNING DATA SELECTION FOR ECU-TML EOL PROCEDURE...................................................... 27

1.7. CONFIGURATION SELECTION........................................................................................................... 27