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1.2L REVOTRON ENGINE
CONTENTS
1.1. GENERAL INFORMATION ................................................................................................................ 1
A ENGINE INTRODUCTION.................................................................................................................... 1
B ELECTRONIC CONTROL UNIT........................................................................................................... 2
C TECHNICAL SPECIFICATION............................................................................................................. 3
D SPECIAL TOOLS.................................................................................................................................. 4
E ASSEMBLY CLEARANCES ................................................................................................................. 7
F SEALANTS ........................................................................................................................................... 7
G LEAKAGE RATES ................................................................................................................................ 8
H RECOMMENDED LUBRICANTS & COOLANTS.............................................................................. 8
I SERVICE SCHEDULE.......................................................................................................................... 9
1.2. TROUBLESHOOTING ........................................................................................................ 10
1.3. CONSTRUCTIONAL AND SERVICE DETAILS ........................................................................... 18
A ENGINE LIFTING HOOKS ................................................................................................................. 18
B INTAKE MANIFOLD ........................................................................................................................... 20
C CYLINDER HEAD COVER ................................................................................................................. 22
D CYLINDER HEAD-A ........................................................................................................................... 24
E CYLINDER HEAD-B ........................................................................................................................... 26
F CYLINDER BLOCK............................................................................................................................. 28
G LUBRICATION PUMP AND COMPONENTS..................................................................................... 30
H PISTON, CRANKSHAFT AND COMPONENTS................................................................................. 33
I ENGINE TIMING................................................................................................................................. 36
J TURBOCHARGER, CATCON AND COMPONENTS ........................................................................ 38
K FUEL INJECTION EQUIPMENT ........................................................................................................ 41
L AIR FILTER, SNORKEL AND BLOW-BY PIPE.................................................................................. 43
M WATER PUMP, THERMOSTAT AND COMPONENTS ..................................................................... 45
N STARTER MOTOR AND ALTERNATOR........................................................................................... 48
O COMPRESSOR, AUTO-TENSIONER AND BELT ............................................................................. 50