TIAGOR

DRIVETRAIN-TA65 Star

CONTENTS

1. PRECAUTION............................................................................................................................................ 1

2 SPECIFCICATIONS & TIGHTENING TORQUES..................................................................................... 2

A. CLUTCH ................................................................................................................................................ 2

B. TRANSAXLE.......................................................................................................................................... 7

C. TIGHTENING TORQUES...................................................................................................................... 8

3. SPECIAL TOOLS ...................................................................................................................................... 7

A. CLUTCH ................................................................................................................................................ 7

B. TRANSAXLE.......................................................................................................................................... 7

4. DIAGNOSIS ............................................................................................................................................. 14

A. CLUTCH .............................................................................................................................................. 14

B. TRANSAXLE........................................................................................................................................ 17

5. MAINTENANCE, ADJUSTMENT & TEST .............................................................................................. 18

A. PRELIMINARY INSPECTION OF CLUTCH........................................................................................ 18

B. DRIVESHAFT ...................................................................................................................................... 19

6. CLUTCH................................................................................................................................................... 21

A. THEORY OF DIAPHRAGM SPRING CLUTCH .................................................................................. 21

B. CONSTRUCTIONAL DETAILS ........................................................................................................... 22

C. FACTOR AFFECTING CLUTCH WEAR............................................................................................. 24

D. CLUTCH CABLE – REMOVAL AND INSPECTION............................................................................ 25

E. REMOVAL OF CLUTCH FROM THE CAR ......................................................................................... 26

F. INSTALLATION OF CLUTCH ON THE CAR ...................................................................................... 26

G. PROCEDURE FOR CLUTCH ADJUSTMENT.................................................................................... 27

7. TRANSAXLE ........................................................................................................................................... 28

A. GENERAL DISCRIPTION ................................................................................................................... 28

B. CUT SECTION OF TRANSAXLE TA 65 STAR................................................................................... 30

C. CUT SECTION OF TOP COVER ASSEMBLY ................................................................................... 31

D. EXPLODED VIEW OF TRANSAXLE .................................................................................................. 32