GEAR BOX 6450
13
2.3
ON VEHICLE PROCEDURE:
A.
GEARBOX REMOVAL:
1. Drain the Gearbox oil.
2. Remove the propeller shaft (Refer Propeller
shaft removal procedure). In case of 4X4
vehicle remove the Transfer case (Refer
Transfer case removal procedure).
3. Remove the Gear shifter knob and bellow
(Refer Gear shifter knob removal procedure).
4. Disconnect the reverse light switch connection.
5. Remove the vehicle speed sensor connection
(if fitted).
6. Remove starter motor (Refer Starter motor
removal procedure).
7. Disconnect the earthing cable.
8. Drain clutch fluid from system.
9. Remove the high-pressure pipe (HPP) from
bleeder adaptor.
NOTE:
Precautions to be taken to avoid dust / dirt entry in
open port of HPP and bleeder adaptor.
10.Support the Clutch housing and gearbox
mounting cross member from below.
11. Loosen and remove the clutch housing
mounting bolts from engine.
12.Disconnect wiring clips on the gearbox
mounting cross member.
13.Loosen and remove mounting bolts on rear
side of the gearbox mounting cross member.
14.Loosen and remove mounting bolts on front
side of the gearbox mounting cross member.




