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GEAR BOX 6450

13

2.3

ON VEHICLE PROCEDURE:

A.

GEARBOX REMOVAL:

1. Drain the Gearbox oil.

2. Remove the propeller shaft (Refer Propeller

shaft removal procedure). In case of 4X4

vehicle remove the Transfer case (Refer

Transfer case removal procedure).

3. Remove the Gear shifter knob and bellow

(Refer Gear shifter knob removal procedure).

4. Disconnect the reverse light switch connection.

5. Remove the vehicle speed sensor connection

(if fitted).

6. Remove starter motor (Refer Starter motor

removal procedure).

7. Disconnect the earthing cable.

8. Drain clutch fluid from system.

9. Remove the high-pressure pipe (HPP) from

bleeder adaptor.

NOTE:

Precautions to be taken to avoid dust / dirt entry in

open port of HPP and bleeder adaptor.

10.Support the Clutch housing and gearbox

mounting cross member from below.

11. Loosen and remove the clutch housing

mounting bolts from engine.

12.Disconnect wiring clips on the gearbox

mounting cross member.

13.Loosen and remove mounting bolts on rear

side of the gearbox mounting cross member.

14.Loosen and remove mounting bolts on front

side of the gearbox mounting cross member.