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CLUTCH
TABLE OF CONTENTS
3.1.1 GENERAL INFORMATION............................................................................................................. 1
3.1.1.1 SPECIFICATIONS ......................................................................................................................... 1
A. CLUTCH DISC ASSEMBLY .......................................................................................................... 1
B. SELF ADJUSTING CLUTCH COVER ASSEMBLY ....................................................................... 2
C. SINGLE MASS FLYWHEEL........................................................................................................... 3
3.1.1.2 CLUTCH SYSTEM LAYOUT ......................................................................................................... 4
A. CLUTCH MASTER CYLINDER...................................................................................................... 5
B. CONCENTRIC SLAVE CYLINDER................................................................................................ 5
C. PEAK TORQUE LIMITER .............................................................................................................. 5
D. HYDRAULIC ADAPTER ................................................................................................................ 6
E. SINGLE MASS FLYWHEEL........................................................................................................... 6
F. SELF ADJUSTING CLUTCH.......................................................................................................... 6
3.1.1.3 TIGHTENING TORQUES .............................................................................................................. 7
3.1.1.4 SPECIAL TOOLS......................................................................................................................... 10
3.1.1.5 GENERAL SYMPTOMS DIAGNOSIS ......................................................................................... 11
3.1.2 MAINTENANCE, INSPECTION AND TESTS ............................................................................ 13
3.1.2.1 PRELIMINARY INSPECTION..................................................................................................... 13
3.1.2.2 REGULAR MAINTENANCE ........................................................................................................ 14
A. CLUTCH SWITCH ADJUSTMENT .............................................................................................. 14
B. CLUTCH BLEEDING PROCEDURE............................................................................................ 14
C. CLUTCH FLUID DRAINING PROCEDURE ................................................................................ 15
3.1.2.3 REPAIRS...................................................................................................................................... 16
3.1.2.3.1 CLUTCH PEDAL ASSEMBLY .................................................................................................. 16
3.1.2.3.2 SELF ADJUSTING CLUTCH ASSEMBLY ................................................................................ 22
3.1.2.3.3 CLUTCH HYDRAULIC SYSTEM COMPONENTS.................................................................... 27
3.1.2.3.5 SINGLE MASS FLYWHEEL (ON VEHICLE) 32