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Tiago AMT Routine Procedure for Component replacement

Version: 1.0

Date: 04-Jan-17

Author:

Suraj Anupama Gore

Page: 5 of 18

Copyright ©

TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without the consent of author.

6

Routine Procedure for Component Replacement

6.1

Matrix of Routine Procedure for Component Replacement

This matrix is a brief reference on sequence and not a complete guide for any routines/replacements, step

by step procedure described in this manual to be followed for any routines or replacements.

Component

Replacement

Clut

ch

Circ

uit

Blee

ding

Hydr

aulic

Circui

t

Depr

essur

izatio

n

Clutc

h Kiss

Point

Self

Tunin

g

Grid

Self

Tuni

ng

Reset

data

after

gear

box

replac

emen

t

Reset

data

after

Clutch

compon

ent

replace

ment

Reset

Data

After

Pump

Replac

ement

Reset

Data

After

Accumul

ator

Replace

ment

Reset

Data

After

shift

lever

Replac

ement

Reset

Data

After

sports

butto

n

Replac

ement

Reset

Data

after

AMT

Kit

Replac

ement

Read

Stati

stical

Data

Write

Statis

tical

Data

TCU

1

5

4

2

3

Actuation

system

1

3

2

Gear Box

1

4

3

2

Pump/Accumula

tor/Clutch

actuator

5

1

6

4

2

3

Valve block +TCU

Replacement

6

1,5 7

4

2

3

Clutch

3

1

5

4

2

Clutch Position

Sensor

3

1

5

4

2

Reservoir

1

Electric Motor

1

2

Rubber Bellow

1

2

Primary shaft

speed sensor

1

Gear Shift Lever

1

Sports Button

1

TCU Flashing

3

2

1

4

AMT Kit

5

1

7

6

4

2

3

Note-

1.

Nos. written in the green boxes of the matrix represent their priority in execution (no.1 written

against the particular routine needs to be performed first and so on).

For example-

If you have replaced the TCU in the vehicle, you need to execute the routines in following sequence.

1.

Hydraulic Circuit pressure depressurization

2.

Read Statistical Data

3.

Write Statistical Data

4.

Grid Self-tuning

5.

Clutch kiss point self-tuning