TIAGO

AMT KIT

CONTENTS

1. AMT-KIT LOCATION ON VEHICLE(LAYTOU) ........................................................................................ 1

2 NOMENCLATURE FOR AMT KIT ............................................................................................................ 2

3. TIGHTENING TORQUES AND CONSTRUCTIONAL DETAILS.............................................................. 3

4. SPECIAL TOOLS ...................................................................................................................................... 6

5. PRECAUTIONS ......................................................................................................................................... 9

6. ON VEHICLE PROCEDURES................................................................................................................. 10

A. DEPRESSURIZATION OF AMT KIT ................................................................................................... 10

B. AMT KIT REMOVAL (FROM TOP)...................................................................................................... 13

7. ON BENCH PROCEDURES.................................................................................................................... 16

A. OIL TANK REMOVAL AND RE-FITMENT .......................................................................................... 16

B. MECHATRONIC GEAR ACTUATOR UNIT (MGA) REMOVAL AND RE-FITMENT .......................... 18

C. TRANSMISSION CONTROL UNIT (TCU) REMOVAL AND RE-FITMENT ........................................ 21

D. DC MOTOR REMOVAL AND RE-FITMENT....................................................................................... 24

E. HYDRAULIC OIL ACCUMLATOR REMOVAL AND RE-FITMENT..................................................... 25

F. CLUTCH POSITION SENSOR REMOVAL AND RE-FITMENT.......................................................... 25

G. POWER UNIT (PWU) BASE PLATE REMOVAL AND RE-FITMENT ON BENCH ............................ 26