ZEST/BOLT

ENGINE 1.3 QUADRAJET (75PS)

8. Check that the axial clearance between the pump

cover support plane and the top of the gears is

within the recommended values of 0.025mm ~

0.075mm; if this is not the case, replace the oil

pump assembly.

End float between the pump casing

support plane and the top of the

0.025 ~ 0.075

gears (mm)

9. Check that the height of the oil pressure relief valve

spring is within the recommended value of 36mm

(with a test load as given below); if not, replace

the spring.

Height of engine oil pressure relief valve

spring with test load of 5.44 6.02 daN (mm)

36.0

10.Fit the crankshaft front oil seal (1a) using the

tool

287158900629 (Fitting Tool) (1b).

11. Place the driven gear in position.

12.Place the drive gear in position.

13.Fit the oil pump cover in its housing and tighten

the bolts.

14.Position the intake duct complete with gasket in

its housing and secure it using the bolts.

15.Place the oil pressure relief valve in position and

tighten the cap.

NOTE :

Manually rotate the gears to check that they turn

without sticking.

16.Drill and remove the water/oil sealing plugs from

the crankcase to allow for washing the ducts.