3
ENGINE2.2LDICOR
Sr.No.Description
Torque (kgm)
01.
Main bearing cap bolts M12 X 1.5
5± 0.5kgm+90
0
± 10
0
02.
Cylinder head screws M12 x 1.5, 12.9
Step 1 6 ± 0.5 torque
Step 2 90
0
± 5
0
angle
Step 3 90
0
± 5
0
angle
03.
Cylinder head to bearing frame bolts M6
1.2
04.
Oil sump screw M6
0.8
05.
Sealing plug for oil gallery, front and rear M14 X 1.5
3.5
06.
Oil sump drain plug M16 X 1.5
5± 1
07.
Injector claw to cylinder head M8
2 ± 0.5
08.
Knock sensor on crankcaseM8
2.0 ± 0.3
09.
Cylinder head cover bolts M6
1 - 0.2
10.
Rear cover crankcase on cylinder block M6 X 1.8.8
1 + 0.2
11.
Bracket powertrain stiffener (LH & RH side) on cylinder block M10, 10.9
4
12.
Bracket powertrain stiffener (LH & RH side) on clutch housing M10
4.6
13.
Clutch housing to cylinder block M10
4.6
14.
Back timing cover M6, 8.8
1 - 0.2
15.
Front cover (TMG. belt) M6, 8.8
1 - 0.2
16.
Vaccum pump on cylinder head M6, 8.8
1 + 0.2
17.
Connecting rod cap nut M9 X 10
2.9 ±0.3 kgm torque &
110
0
± 10
0
Angle
18.
Flywheel mounting screw M10 X 1
3.3 ± 0.3 Torque
55
0
+ 5
0
Angle
19.
Crankshaft gear to crankshaft bolt M15 X 1.5
9 ± 1 Torque
110
0
± 10
0
Angle
20.
Timing belt auto tensioner bolt M8
3
21.
Timing belt idler to cylinder crankcase M12 X 1.5, 12.9
5.5 ± 0.5
22.
camshaft gear to cam shaft screwM12 X 1.25, 10.9
11 ± 0.5
23.
Support bracket to HP pump & cyl. block flange screw M8, 10.9
2.2 + 0.3
24.
HP pmp bracket (cast) to HP pump & cylinder block flange screw M8, 10.9
2.2 + 0.3
25.
HP pump gear to HP pump shaft nut M14
6.6 ± 0.5
26.
Common rail on cylinder head bolt M8
2.2 + 0.3
27.
Cap nuts to high pressure line, injector, pump M10 X 1.5, 8.8
3 + 0.5
28.
Common rail to cylinder head bolt, M14 X 1.4, 8.8
3 + 0.5
29.
Exhaust manifold on cyl. head nut M8
2 + 0.3
30.
Inlet manifold on cyl. head cap nut M8
2.2 + 0.3
31.
Intake pipe to inlet manifold screw M6
0.8 + 0.3
32.
TC to manifold nut M8
3 + 0.3
TighteningTorqueTable




