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3

ENGINE2.2LDICOR

Sr.No.

Description

Torque (kgm)

01.

Main bearing cap bolts M12 X 1.5

5± 0.5kgm+90

0

± 10

0

02.

Cylinder head screws M12 x 1.5, 12.9

Step 1 6 ± 0.5 torque

Step 2 90

0

± 5

0

angle

Step 3 90

0

± 5

0

angle

03.

Cylinder head to bearing frame bolts M6

1.2

04.

Oil sump screw M6

0.8

05.

Sealing plug for oil gallery, front and rear M14 X 1.5

3.5

06.

Oil sump drain plug M16 X 1.5

5± 1

07.

Injector claw to cylinder head M8

2 ± 0.5

08.

Knock sensor on crankcaseM8

2.0 ± 0.3

09.

Cylinder head cover bolts M6

1 - 0.2

10.

Rear cover crankcase on cylinder block M6 X 1.8.8

1 + 0.2

11.

Bracket powertrain stiffener (LH & RH side) on cylinder block M10, 10.9

4

12.

Bracket powertrain stiffener (LH & RH side) on clutch housing M10

4.6

13.

Clutch housing to cylinder block M10

4.6

14.

Back timing cover M6, 8.8

1 - 0.2

15.

Front cover (TMG. belt) M6, 8.8

1 - 0.2

16.

Vaccum pump on cylinder head M6, 8.8

1 + 0.2

17.

Connecting rod cap nut M9 X 10

2.9 ±0.3 kgm torque &

110

0

± 10

0

Angle

18.

Flywheel mounting screw M10 X 1

3.3 ± 0.3 Torque

55

0

+ 5

0

Angle

19.

Crankshaft gear to crankshaft bolt M15 X 1.5

9 ± 1 Torque

110

0

± 10

0

Angle

20.

Timing belt auto tensioner bolt M8

3

21.

Timing belt idler to cylinder crankcase M12 X 1.5, 12.9

5.5 ± 0.5

22.

camshaft gear to cam shaft screwM12 X 1.25, 10.9

11 ± 0.5

23.

Support bracket to HP pump & cyl. block flange screw M8, 10.9

2.2 + 0.3

24.

HP pmp bracket (cast) to HP pump & cylinder block flange screw M8, 10.9

2.2 + 0.3

25.

HP pump gear to HP pump shaft nut M14

6.6 ± 0.5

26.

Common rail on cylinder head bolt M8

2.2 + 0.3

27.

Cap nuts to high pressure line, injector, pump M10 X 1.5, 8.8

3 + 0.5

28.

Common rail to cylinder head bolt, M14 X 1.4, 8.8

3 + 0.5

29.

Exhaust manifold on cyl. head nut M8

2 + 0.3

30.

Inlet manifold on cyl. head cap nut M8

2.2 + 0.3

31.

Intake pipe to inlet manifold screw M6

0.8 + 0.3

32.

TC to manifold nut M8

3 + 0.3

TighteningTorqueTable