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G

20

GENERAL

SR

x 1000 km

NO OPERATIONS

FREQUENCY 1-1.5 15 30 45 60 75 90 105

9 Change vacuumhoses fotr VacuumModulator, Turbocharger, EGRvalve& throttle valve

60,000 km

x

OR4Yearswhichever is earlier

GEARBOX

1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM)

x

x

2 Change oil in transfer case

45,000KM

x

x

3 Clean breather in gear box (alsoTransfer case in case of 4X4)

EveryOil Change

x

x

PROPELLERSHAFT

1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket

15,000 km

x x x x x x x

mounting bolts for looseness. Tighten if necessary

FRONTAXLE(for4x4)/REARAXLE

1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM)

x

x

2 Clean breather in Axle

EveryService

x x x x x x x

SUSPENSION&STEERING

1 Grease idler arm (seal type idler arm)

15,000 km

x x x x x x x

2 Check wheel alignment & balancing, chassis height & adjust if necessary

15,000 km

x x x x x x x

3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone

30,000 km

x

x

x

2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper

4 Check shock absorber, its bushes & steering damper bushes, replace if necessary

30,000 km

x

x

x

5 Grease steering spindle and sleeve

30,000 km

x

x

x

6 Check & adjust front wheel bearing play &Change grease in front hubs

45,000 km

x

7 Change oil in power steering system& change filter element

75,000 km

x

CLUTCH&BRAKES

1 Check parking brakes, adjust if necessary

15,000 km

x x x x x x x

2 Check front brake pads & rear brake linings. Replace if necessary

15,000 km

x x x x x x x

3 ChangeClutch &Brake Fluid (Or 2 years whichever is earlier)

30,000 km

x

x

x