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5

BRAKES

CONTENTS

Sr.

Description

Page

No.

No.

1.

Technical Specifications

7

2.

TighteningTorques

8

3.

Schematic circuit of Brake lines

9

4.

Front disc brakes

13

a. Disc brakes construction & working

13

b. Caliper Operation

14

c. Brake Maintenance

15

d. Removal Installation of Pads

15

e. Dismantling and assembly of Caliper

17

f. Hose replacement

19

5.

Rear Drum Brakes

21

a. Drum brake construction and working

21

b. Brake Maintenance

22

c. Drum Inspection

23

d. Removal and Fitting of Shoes

23

e. Wheel Cylinder Servicing

27

6.

Tandemmaster Cylinder

29

7.

Bleeding the Hydraulic System

34

8.

Zero Dead Stroke Double DiaphragmVacuum Booster

36

a. Function, Construction and Operation

38

b. Service check

45

c. Check list for Ensuring Satisfactory Functioning of Vacuum Booster

47

9.

Parking Brake

49

10.

Load Conscious Pressure ReducingValve (LCRV)

52

11.

Trouble shooting hints for the Brake System

53

Brakes