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ENGINE

14

TIGHTENING TORQUES

Sr. No.

Description

Torque (kgm)

1.

Injector Claw mounting Bolts:

-

2.3 +/- 0.3

2.

Nut holding Injection Pump gear:

-

6.0 +/-0.8

3.

HP pump mounting bracket:

-

2.0 +/- 0.4

4.

Pump rear support:

-

3.35+/- 0.5

5.

Rail Mounting bolts:

-

2.8+/- 0.4

6.

HP line Coupling nut:

-

3.5 +/- 0.5

7.

Accelerometer/ Knock sensor

-

2.0 +/- 0.3

8.

Cam Sensor:

-

1.0 +/- 0.2

9.

Crank Sensor:

-

1.0 +/- 0.2

10.

Piston cooling nozzle bolts:

-

2.5

11.

TC mounting bolts:

-

2.5

12.

A/C compressor to AC compressor bracket:

-

3.2

13.

Alternator to bracket bolt:

-

2.0

14.

Alternator/AC compr. Bracket to Crank case:

-

2.3

15.

Radiator mounting screws:

-

2.0

16.

Radiator mounting M8:

-

2.0

17.

Intercooler mounting M8:

-

2.0

18.

Main bearing cap bolts

5

-

Furthur rotation of

90

0

to 110

0

19.

Counterweight bolts (if fitted)

-

6

20.

Connecting rod bearing cap bolts

-

9

21.

Cylinder head nuts

-

1

st

stage – 6

-

2

nd

stage – 9

-

3

rd

stage – 11

22.

Delivery valve holder

-

4.5

23.

Cap nuts on high pressure injector lines

-

3.3

24.

Rocker arm support bolts

-

10 to 11

25.

Cylinder head cover bolts

-

2.5

26.

Push rod chamber cover bolts

-

0.4 to 0.6

27.

Oil cooler to cylinder block

-

3.5

28.

Screw plug for oil gallery at front and rear end -

6

of crank case

29.

Timing gear housing on crank case

-

4.5

30.

Timing gear housing cover bolts

-

0.7 to 0.9

31.

Camshaft thrust washer to crank case

-

2.5 to 3