1162 / 1525
17
GENERAL
G
SR.
OPERATION
Frequency
NO.
inkms
1000
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
55,000
60,000
65,000
70,000
75,000
80,000
85,000
90,000
95,000
100,000
28.
Checkconditionofrubberbushesinthe following&
30,000
l
l
l
replaceifnecessary1)Topwishbone2)Lowerwishbone
3)Antirollbars 4)Rearlinks 5)Panhardrod
29.
Checkshockabsorber,itsbushesandsteering
15,000
l
l
l
l
l
l
damperbushes,replaceifnecessary
CLUCHANDBRAKES
30.
Checklevelofclutch&brakefluidincontainers,
10,000
l l l l l l l l l l
topupifnecessary
31.
Checkservice&parkingbrakes,adjustifnecessary
5,000
l l l l l l l l l l l l l l l l l l l l l
32.
Check frontbrakepads&rearbrake linings,
15,000
l
l
l
l
l
l
Replace ifnecessary
33.
Overhaulthefollowingbrakecomponentsandchange
30,000
l
l
l
thebrake fluid inthesystem1)TandemMaster
Cylinder2)FrontCaliper3)RearWheelCylinders
4)ClutchMaster Cylinder&SlaveCylinder
34.
OverhaulVacuumbooster&changethefelt
40,000
l
l
andPolyurethanefiltersalongwithrubberbellow
ELECTRICALS
35.
Checkelectrolyte level inbattery,adddistilled
15,000
l
l
l
l
l
l
water ifnecessary
36.
Checkspecificgravityofelectrolyteandthe
30,000
l
l
l
chargeofbattery
37.
Checkheadlampfocussing&functioningof
15,000
l
l
l
l
l
l
otherelectricalequipment
38.
Checkwater level inwindscreenwashercontainer
Weekly
&topup ifnecessaryForcoldregionapplication,
39.
Applygreaseondoorlatches,doorlockstriker,door
10,000
l l l l l l l l l l
checkstop,bonnetopening leverand lockplate
40.
Oiltailgatehinges
30,000
l
l
l
41.
Tightenallfastenersoffrontgrill,oilsump,oil&fuel
filter&mountingbracket,exhaustmanifold&pipe,air
filterengineclutchhousing,radiatormtg,propeller
shaftcentrebearingbracketmtgbolts, jointsof
pitmanarm, idlerarm,centre link,tierods,upper
10,000
l l l l l l l l l l
balljointsoftopwishbone,upperwishbone&
lowerwishbone,steeringgearboxand itsmtg
bracket,vacuum&hydraulic lineconnections,head
lampmtg,wheelmtgnuts.Bodymtgs,axleshaftmtg,
anti-rollmtg,vacuumbooster&tandemmaster
cylindermtgs,clutchmaster&slavecylindermtg,
rearanchorplatemtg,frontdiskbrakemtg,fuel
tankmtg,frontsuspensiontoprubbermtgnut.
AIRCONDITIONINGSYSTEM
42.
Checktorqueofboltsonbrackets,andcompressor
15,000
l
l
l
l
l
l
43.
Check for leak of gas/oil from pipes, joints
10,000
l l l l l l l l l l
compressor shaft seal & cylinder head
44.
Cleancondensorwithhighpressurewater
5,000
l l l l l l l l l l l l l l l l l l l l l
45.
Check fan speeds for proper ai flow
30,000
l
l
l
46.
Check clutch operation
10,000
l l l l l l l l l l
WHEELS&TYRES
47.
Tyrerotation,checktyrepressure
10,000
l l l l l l l l l l