SAFARI

GEAR BOX G-76

INSTALLATION OF GEAR BOX ASSEMBLY

ON VEHICLE

Note

:Take guidelines from the write up on removal

of gear box.

Fit clutch housing to gear box front face.

Fig. 115

Fit clutch release bearing and release fork.

Fig. 116

Lift and mount the gear box at cylinder block face,

aligning drive shaft splines with clutch plate hub

splines and clearing gear shift lever through opening

provided on the cab.

Tighten all mounting bolts of clutch housing.

Apply grease over supporting pin of extension arm

and also inside rubber bush of extension arm support.

Slide support over pin.

Fit extension arm support (164) on cross member.

Tighten nylock nut (167) along with washer (166) such

as to maintain a clearance of 10 mm between

extension arm stud end and propeller shaft.

Fit

- Clutch slave cylinder and its piping.

- Speedo cable

- Reverse indicator switch connector

Fig. 117

- Propeller shaft

Fix rubber seal in its seat over tunnel cut out and

over plate, tighten screws along with washer.

Slide rubber bellow over collar of cover plate.

Fig. 117

Fig. 116

Fig. 115