SAFARI

GEAR BOX G-76

Fit locating piece reverse shifter shaft (128) in the

housing with the help of socket head cap screw (126)

and spring washer (127) such that it sits properly.

Fig. 88

Fit spacer (115) and oil seal (116) in housing before

shifter and selector shaft. Ensure proper direction of

oil seal lip.

Fig. 89

ASSEMBLY OF SHIFTER AND SELECTOR

SHAFTS

Refer fig. 90

There are three shifter shafts, one selector shaft and

one shifter shaft for reverse speed.

Assembly of 1st/2nd shifter shaft

This shaft (119) is having two Nos. holes for spiral

pins approximately at the centre of the shaft.

Hold shaft horizontally keeping notch upward and

towards yourself.

Slide shifter dog 1st/2nd (122) over shifter shaft from

other end such that shaft relieving radius is at top

and towards right side.

Align shifter dog with outer hole of shaft and press

spiral pin (124).

Select shifter fork 1st/2nd (121) which is having

engaging collar at centre and slide over shaft. Align

it with shaft hole and press spiral pin (124)

Assembly of Reverse / 5th shifter shaft.

This shaft (117) is having hole nearer to notch.

Corresponding shifter fork (120) is almost

symmetrical and there is no step in the collar at the

flange.

Slide shifter fork on shaft such that engaging collar

is facing outwards. Fit spiral pin (124).

Note

: Assembly of 3rd/4th shifter shaft (118) which

is having through hole in notch for inter

locking pin, to be done at the time of final

assembly.

Fig. 90

Fig. 89

Fig. 88

116

Oil seal

115

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Sectional View