SAFARI

GEAR BOX G-76

TECHNICAL SPECIFICATIONS

Model G-76 5/3.87 with overdrive

Type : Synchromesh on all gears five forward (including overdrive) & one Reverse

Gear Ratio :

I - 3.87

II - 2.22 or 2.36 (for Safari)

III - 1.37

IV - 1.00

V - 0.82

Rev. - 3.4

Oil Capacity - 1.6 liters GM TP-A Safari A-206

Change frequency : 1st at 10,000 kms. then after every 40,000 kms.

IMPORTANT CHECKS AND ADJUSTMENTS

For securing main shaft nut; collar to be staked in the slot. Tightening Torque : 24 to 28 mkg.(Telco make)

0.07 to 0.10 mm end play to be maintained only on drive shaft side.

Distance from rear cover half outer wall to front end of 2nd gear on main shaft 197 + 0.1 mm.

Counter shaft Taper roller half bearing preloading by 0.03 to 0.06 mm.

Distance from rear cover outer wall to 3rd gear rear side on counter shaft : 198 + 0.1 mm.

Dimension between drive shaft synchronizing face to engaging gear 3rd - 4th front face : 11.1 + 0.1

Engaging gear to be free from play.

Use sealing compound Maxifix s-758 Dunlop or Duraplex 120 for sealing plugs.

Gap between synchro cone and mating gear = 1+0.3 mm

Tightening torque of drain plug - 5 mkg

Tightening torque of level plug - 2.5 mkg.

Gear Lever Knob

Old Version

Inline Shift