SAFARI

1198 / 1588

ENGINE
iii
CONTENTS
. Description Page No.
1. Introduction of DICOR Technology 1
2. ECU and Sensors 3
3. Unique CR Strategies 9
4. Individual Injectors Charaterisation (I2C) 9
5. Accelerometer Pilot Control Strategy (APC) 9
6. Sensor Check Values 10
7. Technical Specifications 11
8. Special Tools 12
9. Tightening Torques 14
10. Fuels, Lubricants and Coolants 16
11. Preliminary Inespection Of Engine 18
12. Engine Repair Data 20
13. Removal of Engine From Vehicle 40
14. Assembly of Engine On Vehicle 46
15. Engine Cover 47
16. Replacement of Oil Seal In Timing Housing Cover 48
17. Timing Housing Cover 50
18. Fuel Injection System 51
l CR Systems 51
l HP Pump 53
l Rail 56
l Injectors 58
l HP Pipes 61
l Sedimenter 64
l Fuel Filter 67
l Do’s & Dont’s 70
19. Removal & Refittment Of :
l Engine Head 72
l Adjustment Of Valve clearance 75
l Engine head cover 76
l Pressure Testing Of Cylinder Head 79
l Rocker arm and Push rod assembly Aassembly 80
l Valves,Guides,Springs and Seats 83
l Piston and connecting rod 88
l Cylinder block 94
l Fly wheel / Ring Gear / Crank shaft pulley 99
l Crank shaft 101
Engine 3L