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BRAKES

19

BRAKES

Fit the shoe hold down springs (6), cup washer (5)

and pins (4) to both the shoes. Remove the elastic

band from around the wheel cylinder and reduce

the length of the adjuster assy. until the shoes rest

on the wheel cylinder pistons.

Fit the hand brake cable to the lever on the trailing

shoe, ensuring the cable is correctly located in the

end of the lever.

Note:

The cable should just be tight without

pulling the hand brake lever from the 'fully off'

position.

Ensure that the shoe linings (2/3) are free from oil

and grease.

During servicing of shoes/replacement, the brake

dia. overshoes should be set to 294 to 294.5 mm

by adjusting the ratchet.

This is to have minimum clearance between

shoes and drum.

Clean the exterior of the drum with a wire brush

and wipe the inside with a clean rag.

Note :

If the drum looks poor in condition, or is

scored inside where the brake shoes contact, fit a

new drum.

Offer the drum to the brake and adjust the length

of the adjuster until it is only just possible to fit the

drum over the brake shoes. Check the pawl is in

contact with the adjuster nut on the adjuster and

fit the drum. Repeat procedure with the opposite

rear brake and operate the foot brake through its

full stroke 10 to 20 times. Check the movement of

the hand brake and road test the vehicle.

F

WHEEL CYLINDER SERVICING

OVERHAULING THE WHEEL CYLINDER

Wheel cylinder should be overhauled as per

recommended service schedule.

REMOVAL OF WHEEL CYLINDER (REAR)

When removing or servicing wheel cylinders, it is

necessary to drain the brake fluid from the system

and remove the brake shoes.

Attach a transparent (Vinyl) bleed tube to the

bleed screw, having first removed its rubber dust

cover. Unscrew the bleed screw 1/2 to 3/4 turn

and pump out the fluid into a suitable container by

operating the brake pedal. Remove the bleed

tube.

Remove the brake shoes as explained under

“Removal of Shoes”.

Remove the adaptor from the feed port along with

the gasket. Remove the wheel cylinder from the

wheel cylinder mounting bolts and take out the

wheel cylinder from the back plate.