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Rear Axle
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case. To prevent pack from falling out of the case,
it will be necessary to hold them in place by hand
while repositioning case on bench.
Reposition case on bench as shown. Assemble
the adapter plate into the side gear. Apply a small
amount of grease into the centering hole of the
step plate.
Assemble the other clutch pack and side gear as
shown. Make sure the clutch pack stays
assembled to the side gear spines, and that the
retainer clips are completely seated into the
pockets of the case.
Hold the clutch pack in position and insert the
threaded adapter into top side gear, insert forcing
screw. Tighten forcing screw into bottom plate.
This will hold both clutch packs in position. With
tools assembled into the case, position case onto
the axle shaft by aligning the splines of the side
gear with those of the shaft.
Loosen forcing screw slightly. Assemble both
pinion mate gears as shown. Hold gears in
position by hand. While holding gears in place,
insert turning bar into case. Pull on bar to rotate
case allowing gears to turn. Make absolutely sure
that the holes of the pinion mate are in alignment
with holes of the case.
Pre-lubricate spherical washers. Torque forcing
screw until it is tight. This will collapse the
Belleville plates and allow clearance between
gears. Assemble spherical washers into case.
Use a small screwdriver to push washers into
place.
Remove tools & assemble cross pin shaft & drive
in shaft with hammer. Use the drift to replace the
roll pin that retains the cross pin shaft. When roll