814 / 896
BODY
821
BODY
9.5 TROUBLESHOOTING AND DIAGNOSIS
C = Clean, R = Replace, A = Adjust/Correct/Rectify
1. Door Rattling/Noisy
Sr. No. Check Point
Possible Causes
Remedy
1.
Noise due to door lock
Dry door lock mechanism leading to noise.
C / R
2.
Noise due to door latch
Door latch mounting screw lose.
R
3.
Noise due to striker plate
Striker plate misalignment.
A / R
4.
Noise due to door pad
Door pad clips loose.
A
5.
Noise due to window winder
Window winding regulator mounting bolt loose.
A / R
6.
Noise due to door linkages
Door lock linkages (inner) loose.
R
7.
Noise due to door beading
Door beading not properly fitted / worn out / torn R
8.
Noise due to glass run
Door glass run mould loose.
R
9.
Noise due to glass channel bracket
Window glass channel bracket loosely fitted
A / R
10. Noise due to door body
Noise due to spot welding in door given away A / R
Loose / extra nuts / bolts lying in door. C / R
11.
Noise due to electrical socket wires Check for foam missing in socket.
A
2. Body Noise
Sr. No. Check Point
Possible Causes
Remedy
1.
Loose cables and hoses causing
Check for cut/missing cables ties for wire
A
rattling and squeaking noise from harness, bonnet latch cable, accelerator
engine complaint
cable and improper routing.
Check for wire harness and connectors fouling
with body/each other.
2.
Rattling noise in instrument cluster
Check for play between instrument panel cover.
A
3.
Loose cables rattling inside dashboard Check for cut/missing cable ties for wire.
A
harness and improper routing.
4.
Rattling noise from steering column Check for fitment of fuse box cover and ECU R
and control mounting bracket area
mounting.
Check for insufficient stiffness of brake,
R
clutch and accelerator paddle spring.
5.
Rattling noise from parcel shelf
Check for shelf rattling with tailgate, due to
R
missing stop rubber stopper.
6.
Rattling noise from door
Check for door latch attachment
A
7.
Squeaking noise from door
Check noise between beading and door
A
Check for door latch attachment
A
8.
Rattling noise from door assembly
Check for loose window regulator assembly
A
Check for loose center locking linkages
A
Check for loose pop up knob
A
Check for loose door latch and striker
A
9.
Rattling of wire harnesses inside the Check for cut/missing cable ties for
A
various trims
wire harness and improper routing.