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352

DRIVETRAIN

GENERAL SYMPTOMS AND DIAGNOSIS

SL NO.

PROBLEMOBSERVED POSSIBLE CAUSES

REMEDY

Worn Shift fork

Replace

Worn synchronizer sleeve / gears.

Replace

01

Gear slipping out of mesh Weak or damaged carriers / springs

Replace

Worn bearings on input shaft or lay shaft.

Replace

No back taper in shifter sleeve on dog teeth (gear).

Replace

Inadequate lubricant

Replenish

Improper clutch pedal position/travel

Adjust

02

Hard Shifting

Distorted or broken clutch disc

Replace

Damaged clutch pressure plate

Replace

Improper fitment of gear shift mechanism.

Adjust.

Bent or damaged cables

Replace

03

Gear crashing

Worn synchronizer ring

Replace

Worn chamfered tooth on sleeve or gear

Replace

Inadequate or insufficient lubricant

Replenish

Damaged or worn bearing (s)

Replace

04

Abnormal Noise

Damaged or worn gears (s)

Replace

Damaged or worn synchronizer parts

Replace

Gear shift cable damaged / bent

Replace