1.2L REVOTRON ENGINE 52 V. Fuel Filter Replacement : WARNING Petrol and petrol fumes are extremely flammable! If petrol fumes or a fuel leak is detected, do not start the vehicle or allow an open flame or spark near the vehicle. Have the fuel leak repaired immediately. The fuel system is under pressure. Relieve fuel system pressure before replacing the filter. Petrol is an irritant. Wash hands immediately after handling fuel. Description : The fuel filter is located beside the vehicle fuel tank. A band clamp secures the fuel filter in place. Replace the fuel filter when changing the engine oil (at 30,000 km or 2 years whichever is earlier). When the vehicle is operated in adverse conditions or where fuel quality is questionable, more frequent replacement may be necessary. Inspection : 1. Check fuel filter as per following procedure. a. Release the fuel system pressure as mentioned above for ‘Removal of tank’ b. Disconnect negative battery terminal. c. Jack up the vehicle / hoist the vehicle. d. Install pressure gauge having a range of 010 bar at the delivery port of T connector. e. Connect negative battery terminal. f. Connect fuel pump connectors. g. Turn ignition switch ‘ON’ - run engine idle. h. Measure fuel pressure on gauge it should be 4 bar. i. If it is not, replace filter and retest. j. If it is OK assemble fuel filter. Removal : 1. Relieve fuel system pressure by removing the power supply to the system fuel pump and cranking the engine. 2. Disconnect the negative (-) battery cable. 3. Lift the vehicle on the hoist. 4. Remove the fuel line connections (Quick fit Connectors) to the fuel filter. 5. Loosen the bolts, securing the fuel filter, in the mounting bracket. 6. Remove the fuel filter from the mounting bracket. Installation : 1. Place the fuel filter in the mounting bracket. Be sure to orient the fuel filter in the proper direction. 2. Tighten the bolts that secure the filter in the mounting bracket. 3. Connect the fuel lines to the filter, making sure the lines are secure. 4. Lower down the vehicle from hoist 5. Start the engine and inspect the connections for leaks. Stop the engine immediately and repair any leaks. CAUTION A small amount of fuel may be released after fuel hose is disconnected. To avoid the chance of accident, cover hose and pipe disconnected with a shop cloth
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