TABLE OF CONTENTS 1. GENERAL INFORMATION ........................................................................................................................1 A. TOOLS..................................................................................................................................................1 INSULATED TOOLS......................................................................................................................1 I. GENERAL TOOLS.........................................................................................................................1 II. B. HAND GLOVES....................................................................................................................................2 C. PPES FOR HV .....................................................................................................................................3 D. MEASURING TOOLS...........................................................................................................................7 E. SAFETY INSTRUCTIONS: COLOURED CONE SYSTEM..................................................................8 F. DO’S AND DON’TS..............................................................................................................................9 G. SAFETY WHILE SERVICING.............................................................................................................12 H. WASHING INSTRUCTIONS...............................................................................................................16 ELECTRICAL COMPONENT INFORMATION ...................................................................................17 I. J. MOTOR COMPARTMENT .................................................................................................................26 2. TYPES OF CHARGING............................................................................................................................27 A. NORMAL / AC CHARGING................................................................................................................29 B. AC CHARGING (WALL MOUNT UNIT)..............................................................................................36 C. FAST CHARGING..............................................................................................................................38 3. TIGHTENING TORQUES.........................................................................................................................41 4. SPECIAL TOOL LIST...............................................................................................................................51 5. HV CONNECTOR CONNECTION AND LOCKING PROCESS...............................................................54 A. 3IN1 COMBO BOX TO MCU..............................................................................................................54 B. 3IN1 COMBO BOX TO HV BATTERY................................................................................................54 C. 3IN1 TO CCS PORT...........................................................................................................................55 D. 3IN1 TO E-COMPRESSOR................................................................................................................56 E. 3IN1 TO AC INPUT.............................................................................................................................57 F. 3IN1 TO PTC......................................................................................................................................57 G. 3IN1 COMBO BOX TO SIGNAL.........................................................................................................58 6. HV COMPONENT IN UNDER BONNET COMPARTMENT.....................................................................59 A. 3IN1 UNIT ASSY REMOVAL..............................................................................................................59 B. 3 IN 1 SERVICEABILITY....................................................................................................................61 C. VEHICLE CONTROL UNIT REMOVAL..............................................................................................63 D. VACCUM PUMP REMOVAL...............................................................................................................64 E. E-DRIVE REMOVAL...........................................................................................................................65 HIGH VOLTAGE ELECTRICAL SYSTEM (HV)
RkJQdWJsaXNoZXIy MTIwNTUz