TABLE OF CONTENTS 1. TECHNICAL SPECIFICATIONS ................................................................................................................1 2. SYSTEM COMPONENTS...........................................................................................................................2 3. I/O DIAGRAM OF BRAKE SYSTEM .........................................................................................................3 4. TIGHTENING TORQUES...........................................................................................................................4 5. PRECAUTIONS ..........................................................................................................................................7 6. DIAGNOSIS ................................................................................................................................................8 7. NESSECITY OF ABS WITH EBD.............................................................................................................11 8. BRAKE HYDRAULIC LINES....................................................................................................................12 9. WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS):........................................................................13 A. BRAKING WITHOUT ABS IN OPERATION:......................................................................................13 B. BRAKING WITH EBD INTO OPERATION:........................................................................................13 C. BRAKING WITH ABS INTO OPERATION..........................................................................................13 D. FAIL-SAFE FUNCTION......................................................................................................................14 MAINTENANCE, ADJUSTMENTS & TEST............................................................................................15 10. A. FRONT BRAKE MAINTENANCE.......................................................................................................15 B. REAR BRAKE MAINTENANCE.........................................................................................................16 C. INSPECTION OF CALIPER...............................................................................................................18 D. BLEEDING PROCEDURE .................................................................................................................20 E. FRONT BRAKE MAINTENANCE.......................................................................................................23 BRAKE PEDAL ASSEMBLY REMOVAL................................................................................................24 11. REGENERATION SENSOR REMOVAL.................................................................................................26 12. SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE.................................................27 13. EXPLODED VIEWS.................................................................................................................................28 14. A. TMC ASSEMBLY................................................................................................................................28 B. FRONT CALIPER BRAKE ASSEMBLY..............................................................................................29 C. REAR CALIPER BRAKE ASSEMBLY................................................................................................30 ON VEHICLE REMOVAL........................................................................................................................32 15. A. BRAKE REMOVAL AND REFITMENT ...............................................................................................32 B. FRONT BRAKE DISC REMOVAL......................................................................................................37 C. FRONT WHEEL SPEED SENSOR REMOVAL..................................................................................38 D. REMOVAL AND REFITMENT OF TMC & BOOSTER ASSEMBLY....................................................39 E. REAR BRAKE DISC REMOVAL.........................................................................................................41 F. EPB MOTOR REMOVAL....................................................................................................................43 BRAKE (LR)
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