PUNCH.EV SERVICE MANUAL

TABLE OF CONTENTS 1. GENERAL INFORMATION ........................................................................................................................1 A. FRONT SUSPENSION.........................................................................................................................1 B. REAR SUSPENSION...........................................................................................................................2 C. SHOCK ABSORBER............................................................................................................................4 2. TECHNICAL SPECIFICATIONS ................................................................................................................5 3. TIGHTENING TORQUES...........................................................................................................................6 4. SPECIAL TOOLS .....................................................................................................................................11 5. DIAGNOSIS ..............................................................................................................................................17 6. PRECAUTIONS ........................................................................................................................................19 7. EXPLODED VIEWS FRONT SUSPENSION............................................................................................20 A. FRONT STRUT ASSEMBLY ..............................................................................................................20 B. ANTI ROLL BAR MOUNTING EXPLODED VIEW .............................................................................21 C. LOWER LINK EXPLODED VIEW.......................................................................................................22 D. FRONT AXLE ASSEMBLY ................................................................................................................23 8. EXPLODED VIEWS OF REAR SUSPENSION........................................................................................24 A. REAR SHOCK ABSORBER AND SPRING........................................................................................24 B. REAR HUB ASSEMBLY.....................................................................................................................25 C. REAR TWIST BEAM AND PIVOT BUSH...........................................................................................26 9. ON VEHICLE AND ON BENCH REMOVAL AND ASSEMBLY PROCEDURE .......................................27 A. FRONT STRUT REMOVAL................................................................................................................27 B. OVERHAULING OF FRONT STRUT ................................................................................................28 C. WHEEL HUB REMOVAL....................................................................................................................30 D. OVERHAULING OF KNUCKLE AND WHEEL HUB SUB ASSEMBLY ..............................................32 E. SUBFRAME ASSEMBLY REMOVAL & ASSEMBLY..........................................................................33 F. ANTI ROLL BAR REMOVAL & ASSEMBLY.......................................................................................35 G. LOWER ARM BALL JOINT REMOVAL & ASSEMBLY.......................................................................35 H. OVERHAULING OF LOWER ARM PIVOT BUSH .............................................................................36 LOWER ARM FRONT PIVOT BUSH...........................................................................................36 I. LOWER ARM REAR PIVOT BUSH .............................................................................................37 II. SUBFRAME ASSEMBLY....................................................................................................................37 I. J. REAR SHOCK ABSORBER AND COIL SPRING REMOVAL & ASSEMBLY.....................................39 K. OVERHAULINGOF REAR SHOCK ABSORBER...............................................................................41 L. REAR SHOCK ABSORBER AND COIL SPRING ASSEMBLY...........................................................41 SUSPENSION (MR)

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