PUNCH.EV SERVICE MANUAL

G. LOWER ARM BALL JOINT REMOVAL & ASSEMBLY 1. Support (part no. 5424 5890 3202) to be used for ball joint removal. 2. Circlip to be removed before dismantle the ball joint assembly from control arm. 3. Ball joint to be removed on hydraulic press. 4. Push out load to be applied on sealing periphery (peened area) using special tool (part no 2834 5890 2614) without contacting the back plate. ASSEMBLY 1. Support (part no. 5424 5890 32 02) to be used for ball joint assembly on lower control arm. 2. Ball joint to be fitted on hydraulic press. 3. Extra care to be taken during fitment to avoid damage & boot puncher. 4. Apply pressing load using special tool (part no 2779 5890 3501) ball joint housing collar until collar face butt with mating bush. 5. Circlip to be assembled after adequate fitment of ball joint. Ball Joint Repair Sizes NOTE Ball joint assembly type repair-1 having bigger OD to be used while replacement of ball joint first time and repair 2 for second times. SUSPENSION (LR) 34

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