TABLE OF CONTENTS 1. TECHNICAL SPECIFICATIONS ................................................................................................................1 2. I-VBAC SPECIFICATIONS.........................................................................................................................2 3. SYSTEM COMPONENTS...........................................................................................................................3 4. I/O DIAGRAM OF BRAKE SYSTEM .........................................................................................................4 5. TIGHTENING TORQUES...........................................................................................................................5 6. PRECAUTIONS ..........................................................................................................................................8 7. DIAGNOSIS ................................................................................................................................................9 8. NESSECITY OF ABS WITH EBD.............................................................................................................12 9. BRAKE HYDRAULIC LINES....................................................................................................................13 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS):.......................................................................14 10. A. BRAKING WITHOUT ABS IN OPERATION:......................................................................................14 B. BRAKING WITH EBD INTO OPERATION:........................................................................................14 C. BRAKING WITH ABS INTO OPERATION..........................................................................................14 D. FAIL-SAFE FUNCTION......................................................................................................................15 I - VBAC COMPONENTS........................................................................................................................16 11. A. WORKING OF I - VBAC.....................................................................................................................16 B. I - VBAC (INTELLIGENT VACUUM LESS BOOST & ACTIVE CONTROL).......................................17 C. WHEEL SPEED SENSOR..................................................................................................................18 D. I - VBAC SYSTEM FAILURE WARNING LIGHT................................................................................19 MAINTENANCE, ADJUSTMENTS & TEST............................................................................................20 12. A. FRONT BRAKE MAINTENANCE.......................................................................................................20 B. REAR BRAKE MAINTENANCE.........................................................................................................20 C. INSPECTION OF CALIPER...............................................................................................................23 D. BLEEDING PROCEDURE .................................................................................................................25 E. STOP LIGHT SWITCH ADJUSTMENT..............................................................................................28 BRAKE PEDAL ASSEMBLY REMOVAL................................................................................................29 13. REGENERATION SENSOR REMOVAL.................................................................................................30 14. SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE.................................................31 15. EXPLODED VIEWS.................................................................................................................................32 16. A. TMC ASSEMBLY................................................................................................................................32 B. FRONT CALIPER BRAKE ASSEMBLY..............................................................................................33 C. REAR CALIPER BRAKE ASSEMBLY................................................................................................34 ON VEHICLE REMOVAL........................................................................................................................36 17. BRAKES_LR
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