BRAKES_MR CONTENTS 1. PRECAUTIONS ...................................................................................................................... 1 2. TECHNICAL SPECIFICATIONS ............................................................................................. 2 3. TIGHTENING TORQUES........................................................................................................ 4 4. DIAGNOSIS ............................................................................................................................ 7 5. NESSECITY OF ABS WITH EBD ......................................................................................... 10 6. BRAKE HYDRAULIC LINES ................................................................................................ 11 7. WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS) ...................................................... 12 8. I - VBAC COMPONENTS...................................................................................................... 16 9. MAINTAINANCE, ADJUSTMENTS & TEST......................................................................... 20 10. BRAKE PEDAL ASSEMBLY................................................................................................ 29 11. REGENERATION SENSOR REMOVAL ............................................................................... 30 12. SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE................................ 31 13. REPAIRS .............................................................................................................................. 32 13.1. FRONT BRAKE ADJUSTMENT, REMOVAL AND REFITMENT................................. 34 13.2. REMOVAL OF FRONT BRAKE DISC......................................................................... 39 13.3. REMOVAL & REFITMENT OF FRONT WHEEL SPEED SENSOR ............................ 40 13.4. I - VBAC UNIT REMOVAL .......................................................................................... 41 13.5. TMC REMOVAL ......................................................................................................... 44 13.6. REAR BRAKE ASSEMBLY......................................................................................... 46 13.7. REMOVAL AND REFITMENT OF REAR BRAKE ASSEMBLY................................... 47 13.8. REMOVAL & REFITMENT OF WHEEL CYLINDER ................................................... 51 13.9. PARKING BRAKE ASSEMBLY .................................................................................. 53 13.10. REMOVAL AND REFITMENT OF ABS ECU / HCU.................................................. 57 13.11. REMOVAL & REFITMENT OF REAR WHEEL SPEED SENSOR............................. 58 14. YAW RATE SENSOR ........................................................................................................... 59 15. TROUBLE SHOOTING & DIAGNOSIS................................................................................. 60 16. I - VBAC CONNECTOR ........................................................................................................ 62
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