ASSEMBLY PROCEDURE FOR 11. DRIVESHAFT 1. Install the new small Boot retaining clamp on the neck of the Boot. Do not crimp the small Boot retaining clamp. 2. Slide the tripot Boot into the axle shaft, passing over the Boot grooves of the axle shaft towards the CV end of the axle. 3. Place the tripot spider assembly on to the drive axle shaft. 4. Assemble the spider assembly to the axle shaft and tap gently if required. Insert the new circlip ring using the plier Important: Ensure that the ring is fully seated in the groove on the axle. 5. Transfer approximately half of the grease from the service kit into the Boot and half grease into the tripot housing. Slide the housing over the spider assembly on the shaft. Engage the tripot Boot with the tripot outer. Important: The end of the tripot Boot must be next to the Boot stop on the housing. 6. Slide the tripot Boot smaller end to the corresponding groove on the axle shaft and crimp the small Boot retaining clamp (new one) using pincer crimping tool) and maintain max 2.6 mm. ear gap as shown below. (Spider Assembly at approximately middle of the tripot bowl). 7. Slide the new large Boot retaining clamp over the housing in the free condition of the boot and housing Insert the swage tool part no: 2779 5890 2001 over the clamp. 8. Align the Boot bigger diameter on the housing and position the big Boot retaining clamp in its place and swage the large Boot-retaining clamp using spanner Please tighten alternatively between two bolts (i.e. don’t tighten one bolt alone completely at a time). DRIVESHAFT 13
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