NEW NEXON SERVICE MANUAL

1. INPUT SHAFT DISASSEMBLY 1. Fix input shaft assembly on vice with adaptor bush. & remove Locking Screw. 2. Install support plate 5438 5890 2602. 3. Place input shaft assembly on hydraulic press with support plate (5438 5890 2602) & drift (2834 5890 2607) press input shaft as shown. Hold input shaft from bottom. Take out 6th 5th gear, gear bushes, synchro 4. cones, needle cage, shifter sleeve & support plate separated from input shaft from press. 5. Remove 4th gear, needle cage by pulling synchronizer sleeve. NOTE 1. Apply anabond 112 on threads of all fasteners 2. Apply silicon liquid gasket anabond 690 on housing interface. 3. The chips collected by magnetic drain plug, are to be removed at the time of every oil change. 4. Keep inner and outer races of taper roller bearing in sets. 5. Use sealing anaerobic compound for all oil seals outer diameter. 6. For oil seals of input drive shaft and bellows use anabond 112. TRANSAXLE (TA6300) 43

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