6. DIAGNOSIS Gears Slipping out of mesh Worn out shifter fork • Worn synchronizer sleeve / gears • Weak or damaged carriers / • springs Worn bearings on input shaft or lay • shaft Worn chamfered tooth on sleeve • and gear Replace • Replace • Replace • Replace • Replace sleeve and gear • Hard Shifting Inadequate lubricant • Improper clutch pedal position / • travel Distorted or broken clutch disc • Damaged clutch pressure plate • Replenish • Adjust • Replace • Replace clutch cover • Gear Crashing Noise Worn synchronizer ring • Worn chamfered tooth on sleeve or • gear Inadequate or insufficient lubricant • Damaged or worn bearing • Damaged or worn gear • Damaged or worn synchronizer • parts Loosening of bearing lock • Gear shift cable damaged / bent • Gear shift cable conduit lock • broken Replace • Replace • Replenish • Replace • Replace • Replace • Replace • TRANSAXLE (TA6300) 15
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