TABLE OF CONTENTS 1. GENERAL INFORMATION ........................................................................................................................1 A. ENGINE INTRODUCTION...................................................................................................................1 B. TECHNICAL SPECIFICATION.............................................................................................................2 C. SPECIAL TOOLS..................................................................................................................................3 D. ASSEMBLY CLEARANCES.................................................................................................................8 E. LEAKAGE RATES................................................................................................................................9 2. TROUBLESHOOTING..............................................................................................................................10 3. CONSTRUCTIONAL AND SERVICE DETAILS.......................................................................................14 A. ENGINE LIFTING HOOK...................................................................................................................14 B. INTAKE MANIFOLD AND FUEL INJECTION SYSTEM.....................................................................15 C. LUBRICATION SYSTEM....................................................................................................................18 D. AIR FILTER, SNORKEL, BLOW BY PIPE..........................................................................................21 E. STARTER MOTOR, COMPRESSOR AND ALTERNATOR................................................................24 F. TIMING BELT, AUTO TENSIONER, WATER PUMP..........................................................................27 G. EXHAUST MANIFOLD, CATCON, TURBOCHARGER......................................................................30 H. CYLINDER HEAD AND COMPONENTS...........................................................................................33 PISTON, CRANKSHAFT AND COMPONENTS.................................................................................36 I. J. ENGINE SUSPENSION.....................................................................................................................38 K. INTERCOOLER, THERMOSTAT AND COMPONENTS ....................................................................41 L. CRANKCASE AND COMPONENTS..................................................................................................44 4. ENGINE TESTS AND MAINTENANCE ...................................................................................................46 A. PRELIMINARY INSPECTION............................................................................................................46 B. ENGINE TESTS.................................................................................................................................46 C. REGULAR MAINTENANCE...............................................................................................................51 ENGINE OIL AND FILTER CHANGE...........................................................................................51 I. ENGINE COOLANT REPLACEMENT.........................................................................................53 II. COOLANT FILLING (DE - AREATION PROCEDURE)................................................................54 III. AIR FILTER ELEMEMT REPLACEMENT DESCRIPTION..........................................................58 IV. V. FUEL FILTER REPLACEMENT...................................................................................................59 VI. DRAINING WATER FROM FUEL FILTER...................................................................................60 AC COMPRESSOR, ALTERNATOR BELT REPLACEMENT.....................................................61 VII. 5. REPAIR AND INSPECTION DETAILS.....................................................................................................65 A. TIMING BELT.....................................................................................................................................65 Diesel Engine Ph-2 (CAFÉ)
RkJQdWJsaXNoZXIy MTIwNTUz