TABLE OF CONTENTS 1. GENERAL INFORMATION ........................................................................................................................1 A. ENGINE INTRODUCTION ..................................................................................................................1 B. ELECTRONIC FUEL INJECTION CONTROL .....................................................................................2 C. TECHNICAL SPECIFICATION ............................................................................................................3 D. SPECIAL TOOLS .................................................................................................................................4 E. ASSEMBLY CLEARANCES.................................................................................................................7 F. SEALANTS ...........................................................................................................................................8 G. LEAKAGE RATES................................................................................................................................8 2. TROUBLESHOOTING................................................................................................................................9 3. CONSTRUCTIONAL AND SERVICE DETAILS.......................................................................................12 A. ENGINE LIFTING ..............................................................................................................................12 B. INTAKE MANIFOLD...........................................................................................................................13 C. CYLINDER HEAD COVER ................................................................................................................15 D. CYLINDER HEAD-A ..........................................................................................................................17 E. CYLINDER HEAD-B ..........................................................................................................................19 F. CYLINDER BLOCK ...........................................................................................................................20 G. OIL SUMP...........................................................................................................................................22 H. MOVING PARTS................................................................................................................................24 ENGINE TIMING ...............................................................................................................................27 I. J. EXHAUST MANIFOLD.......................................................................................................................29 K. FUEL INJECTION EQUIPMENT........................................................................................................30 L. LUBRICATION PUMP AND COMPONENTS.....................................................................................31 M. AIR INTAKE SYSTEM........................................................................................................................33 N. SPECIAL INSTALLATION...................................................................................................................35 O. ENGINE SUSPENSION.....................................................................................................................38 4. ENGINE TESTS AND MAINTENANCE ...................................................................................................40 A. PRELIMINARY INSPECTION ...........................................................................................................40 B. ENGINE TESTS ................................................................................................................................41 ENGINE COMPRESSION TEST ................................................................................................41 I. ENGINE OIL CONSUMPTION TEST :.........................................................................................42 II. ENGINE OIL PRESSURE TEST ................................................................................................43 III. C. REGULAR MAINTENANCE:..............................................................................................................44 ENGINE OIL AND FILTER CHANGE :.........................................................................................44 I. 1.2L REVOTRON PHASE-2 ENGINE
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