1.5L REVOTORQ ENGINE 148 NOTE It is essential to recheck crank shaft for cracks and balance after grinding. 18.Apply grease to all machined surfaces, if crank shaft is to be stored. Crank shaft must always be stored in vertical position. 19.Thoroughly clean main bearing caps and corresponding machined surfaces of crankcase. 20.Install main bearing caps without bearing shells in their respective positions on crankcase. NOTE Ensure that the serial numbers on crank case and main bearing caps are matching. Also caps are in order and notches for bearing shells are on same side. CYLINDER BLOCK 1. Check cylinder block for cracks by pressure testing method. Clean cylinder bores, bearing surfaces, oil passages in crank case thoroughly. Check water jackets for leakages by blowing air at a pressure of 5 bar & then dipping the cylinder block in the hot water (Temp of water 70° to 80°C) NOTE The block with any leakages / cracks should be discarded. 2. Check crankcase mating surface with cylinder head for unevenness with the help of straight edge and feeler gauge. If necessary grind this surface just too clear unevenness. Measure across the length and also across the breath. 3. Ensure that the minimum height of crank case is not less than the specified minimum height. 4. Tighten main bearing cap mounting bolts to specified torque. 5. Check crank case main bearing parent bore dimensions. 6. Install new pairs of main bearing shells according to size of crank shaft main bearing journal diameter, making sure that securing
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