1.5L REVOTORQ ENGINE iv AIR FILTER ELEMENT REPLACEMENT ...............................................................................49 v FUEL FILTER REPLACEMENT .............................................................................................49 vi DRAINING WATER FROM PRE-FILTER ...............................................................................51 vii AC COMPRESSOR, ALTERNATOR BELT REPLACEMENT...................................................51 5. REPAIR AND INSPECTION DETAILS ...................................................................................... 53 A TIMING BELT ........................................................................................................................... 53 B FUEL TANK .............................................................................................................................. 53 C CYLINDER HEAD ..................................................................................................................... 54 D VALVES ................................................................................................................................... 54 E VALVE SEATS .......................................................................................................................... 56 F CRANKCASE ............................................................................................................................ 57 G VALVE SEAT INSERT...............................................................................................................58 H HYDRAULIC LASH ADJUS TER .................................................................................................58 I VALVE GUIDES ........................................................................................................................ 59 J CAMSHAFT .............................................................................................................................. 60 K PISTON AND PISTON RINGS ...................................................................................................61 L CONNECTING ROD.................................................................................................................. 62 M CRA NKSHAFT .......................................................................................................................... 64 N LEARNING PROCEDURES .......................................................................................................66 6. ENGINE SYSTEM ....................................................................................................................... 67 A AIR INTAKE SYSTEM ...............................................................................................................67 B EXHAUST SYSTEM .................................................................................................................. 70 C COOLING SYSTEM .................................................................................................................. 76 D LUBRICATION SYSTEM ...........................................................................................................79 E EXHAUST GAS RECIRCULATION SYSTEM ..............................................................................82 F BLOW BY/ CRANKCASE VENTILATION SYSTEM .....................................................................84 G VACUUM MANAGEMENT SYSTEM ..........................................................................................85 H FUEL SYSTEM ......................................................................................................................... 86
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