1.2L REVOTRON ENGINE CONTENTS 1. GENERAL INFORMATION .................................................................................................................... 1 A ENGINE INTRODUCTION.....................................................................................................1 B ELECTRONIC FUEL INJECTION CONTROL .......................................................................2 C TECHNICAL SPECIFICATION ..............................................................................................3 D SPECIAL TOOLS...................................................................................................................4 E ASSEMBLY CLEARANCES ..................................................................................................7 F SEALANTS ............................................................................................................................7 G LEAKAGE RATES .................................................................................................................7 H RECOMMENDED LUBRICANTS & COOLANTS ..................................................................7 2. CONSTRUCTIONAL AND SERVICE DETAILS ................................................................................. 8 A CYLINDER HEAD AND COVER ...........................................................................................8 B LUBRICATION PUMP AND COMPONENTS ......................................................................10 C TURBOCHARGER, CATCON AND COMPONENTS..........................................................13 D FUEL INJECTION EQUIPMENT .........................................................................................15 E AIR FILTER, SNORKEL AND BLOW-BY PIPE ...................................................................17 F WATER PUMP, THERMOSTAT AND COMPONENTS ......................................................19 G STARTER MOTOR AND ALTERNATOR ............................................................................21 H COMPRESSOR, AUTO-TENSIONER AND BELT ..............................................................22 I ENGINE SUSPENSION.......................................................................................................23 J INTERCOOLER AND HOSES.............................................................................................25 3. REPAIR AND INSPECTION DETAILS .............................................................................................. 27 A CANISTER PURGE VALVE ................................................................................................27 4. ENGINE SYSTEM .................................................................................................................................. 28 A LUBRICATION SYSTEM .....................................................................................................28 B EXHAUST SYSTEM ............................................................................................................32
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