1.2L REVOTRON ENGINE (DCT) 6. ENGINE ON VEHICLE SERVICE PROCEDURE ...................................................................... 35 A ENGINE REMOVAL AND INSTALLATION .......................................................................... 35 B AIR FILTER ASSY ................................................................................................................. 41 C FUEL RAIL AND INJECTOR................................................................................................. 42 D SPARK PLUG ........................................................................................................................ 43 E EXHAUST SYSTEM.............................................................................................................. 43 F FUEL SYSTEM...................................................................................................................... 47 G COOLING SYSTEM .............................................................................................................. 52 H COMPRESSOR AND ALTERNATOR BELT REMOVAL ..................................................... 56 I TIMING BELT REMOVAL ..................................................................................................... 57 J WATER PUMP....................................................................................................................... 61 K SOLENOID ............................................................................................................................ 62 L ELECTRONIC THROTTLE BODY........................................................................................ 62 7. ENGINE OVEHAULING (ON OVERHAUL STAND) ................................................................. 63 A ENGINE DIS-ASSEMBLY..................................................................................................... 63 I REMOVAL OF INTAKE MANIFOLD ..................................................................................... 63 II REMOVAL OF EXHAUST MANIFOLD ................................................................................. 65 III REMOVAL OF OIL SUMP ..................................................................................................... 66 B ENGINE ASSEMBLY............................................................................................................ 67 I ASSEMBLY OF OIL SUMP ....................................................................................................... 67 II ASSEMBLY OF INTAKE MANIFOLD S................................................................................ 68 8. ENGINE MANAGEMENT SYSTEM ........................................................................................... 70 A ELECTRONIC CONTROL UNIT ........................................................................................... 70 B SENSORS… .......................................................................................................................... 75 I T-MAP SENSOR ................................................................................................................... 76 II LAMBDA SENSOR................................................................................................................ 77
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