SUSPENSION 24 B. FRONT STRUT ON BENCH DISASSEMBLY Compress the spring with spring Compression tool part No.2702 5890 3202 until the spring tension is released (i.e. becomes free in its seating place).Hold the piston rod by Allen key (A/F: 6 mm) to stop piston rod rotation during loosening of nut. Unscrew nut (1) and dismantle the parts. ASSEMBLY Check the condition of the components before assembly and replace if found Damage. 1. Compress the spring with spring compression tool part No. 2702 5890 3202 to reduce length as done during disassembly. 2. Insert the compressed spring on the strut (ensure that the spring end is located at Lug in rubber spring seat, which assembled separately on spring seat). 3. Pull strut piston rod up to full extended length. 4. Insert bump stopper. 5. Assemble dust cover on the spring.( ensure dust cover is properly located on spring) 6. Assemble bearing on the dust cover. 7. Assemble bearing dust cover on bearing. 8. Assemble top mount on bearing.( ensure top mount M8 bolt head should be placed in the bearing slots) 9. Fit Hex sp. Flange nut (1) and tighten to 6.8 - 7.1 Kgm torque. Hold the piston rod by Allen key (A/F: 6 mm) to stop piston rod rotation during tightening of nut. 10.Remove spring compression tool carefully. 11.Lock the dust cover with striker cap.
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