FUEL SYSTEM.................................................................................................................................102 G. COOLING SYSTEM .........................................................................................................................107 H. COMPRESSOR AND ALTERNATOR BELT REMOVAL ...................................................................110 I. TIMING BELT REMOVAL..................................................................................................................111 J. REMOVAL ..................................................................................................................................111 I. TIMING CORRECTION / ADJUSTING PROCEDURE ..............................................................114 II. WATER PUMP REMOVAL................................................................................................................115 K. SOLENOID REMOVAL .....................................................................................................................116 L. ELECTRONIC THROTTLE BODY REMOVAL .................................................................................117 M. STARTER MOTOR REMOVAL.........................................................................................................117 N. ALTERNATOR REMOVAL ................................................................................................................118 O. COMPRESSOR REMOVAL..............................................................................................................118 P. ENGINE OVERHAULING :( ON OVERHAUL STAND) .........................................................................120 8. ENGINE DISASSEMBLY .................................................................................................................120 A. REMOVAL OF INTAKE MANIFOLD :.........................................................................................120 I. REMOVAL OF CCC ...................................................................................................................121 II. REMOVAL OF OIL SUMP..........................................................................................................122 III. REMOVAL OF SENSORS.........................................................................................................122 IV. REMOVAL OF ACCESSORIES .................................................................................................123 V. REMOVAL OF TIMING CHAIN..................................................................................................126 VI. REMOVAL OF CYLINDER HEAD AND CAMSHAFT. ..............................................................127 VII. REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES...........................................................128 VIII. REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES...........................................................130 IX. ENGINE ASSEMBLY .......................................................................................................................133 B. ASSEMBLY OF CYLINDER BLOCK SUB-ASSEMBLIES .........................................................133 I. FITMENT OF PISTON AND CONNECTING ROD SUB-ASSEMBLIES ....................................135 II. ASSEMBLY OF CYLINDER HEAD SUB-ASSEMBLIES ...........................................................138 III. ASSEMBLY OF CYLINDER HEAD ...........................................................................................139 IV. ASSEMBLY OF ENGINE TIMING CHAIN..................................................................................141 V. ASSEMBLY OF ENGINE ACCESSORIES DRIVING BELT ......................................................145 VI. ASSEMBLY OF SENSORS AND PERIPHERALS ...................................................................146 VII. ASSEMBLY OF OIL SUMP......................................................................................................147 VIII. ASSEMBLY OF CCC.................................................................................................................148 IX. ASSEMBLY OF INTAKE MANIFOLD ........................................................................................148 X. ENGINE MANAGEMENT SYSTEM .......................................................................................................150 9. ENGINE 1.2L BSVI PHASE-2
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