TABLE OF CONTENTS GENERAL INFORMATION ........................................................................................................................1 1. ENGINE INTRODUCTION ...................................................................................................................1 A. ELECTRONIC CONTROL ...................................................................................................................2 B. TECHNICAL SPECIFICATION ............................................................................................................4 C. SPECIAL TOOLS .................................................................................................................................5 D. ASSEMBLY CLEARANCES .................................................................................................................9 E. SEALANTS.........................................................................................................................................10 F. LEAKAGE RATES ..............................................................................................................................10 G. RECOMMENDED LUBRICANTS & COOLANTS ..............................................................................10 H. TROUBLESHOOTING..............................................................................................................................11 2. CONSTRUCTIONAL AND SERVICE DETAILS.......................................................................................18 3. ENGINE LIFTING : .............................................................................................................................18 A. INTAKE MANIFOLD ...........................................................................................................................19 B. CYLINDER HEAD COVER ................................................................................................................21 C. CYLINDER HEAD-A ..........................................................................................................................23 D. CYLINDER HEAD-B : .........................................................................................................................25 E. CYLINDER BLOCK : ..........................................................................................................................26 F. OIL SUMP...........................................................................................................................................28 G. MOVING PARTS : ..............................................................................................................................29 H. ENGINE TIMING : ..............................................................................................................................32 I. EXHAUST MANIFOLD : .....................................................................................................................34 J. FUEL INJECTION EQUIPMENT ........................................................................................................35 K. LUBRICATION PUMP AND COMPONENTS ....................................................................................36 L. AIR INTAKE SYSTEM : ......................................................................................................................38 M. SPECIAL INSTALLATION :.................................................................................................................40 N. ENGINE SUSPENSION .....................................................................................................................43 O. ENGINE TESTS AND MAINTENANCE ...................................................................................................46 4. PRELIMINARY INSPECTION ...........................................................................................................46 A. ENGINE TESTS ................................................................................................................................47 B. ENGINE COMPRESSION TEST : ...............................................................................................47 I. ENGINE OIL CONSUMPTION TEST ..........................................................................................48 II. ENGINE OIL PRESSURE TEST .................................................................................................49 III. REGULAR MAINTENANCE ...............................................................................................................50 C. ENGINE 1.2L BSVI PHASE-2
RkJQdWJsaXNoZXIy MTIwNTUz