SAFARI BSVI - SERVICE MANUAL

KRYOTEC ENGINE 159 108. Complete installation of the timing belt (1a), taking care to match the yellow reference mark (1b) with the notch on the pulley. 109. Insert a screwdriver into the hole (2a) and position the index of the tensioner (2b) in maximum tension. In this position tighten the tensioner bolt (2c) to the proper (Torque Specifications). 110. Using the 1860815000 and 1870836000 tools, tighten the exhaust camshaft pulley bolt to the proper (Torque Specifications). 111. Remove the 1870896900 and 2000003000 tools. 112. Rotate the crankshaft two complete revolutions. 113. Loosen the timing tensioner bolt. 114. Use a screwdriver to position the index of the tensioner at the reference hole. In this position tighten the tensioner bolt to the proper (Torque Specifications). 115. Recheck the engine timing using the 1870896900 and 2000003000 timing tools. 116. Remove the 2000003000 timing tool, install the bolt and tighten to the proper (Torque Specifications). 117. Remove the 187086900 camshaft timing tools, install the caps and tighten to the proper (Torque Specifications). NOTE Install the fuel injector into the 4th cylinder first and continue with the 3rd, 2nd and 1st cylinder. 118. Install the fuel injectors (1a) complete with brackets (1b) and tighten the nuts (1c) to the proper to the proper to the proper (Torque Specifications). 119. Place the camshaft housing to air chamber connecting bracket in position and tighten the screws. 120. Connect the vacuum hose to the vacuum pump. 121. Install the intake manifold support bracket and tighten the bolts to the proper (Torque Specifications). 122. Install the right engine mount bracket and tighten the bolts to the proper (Torque Specifications). 123. Install the timing belt cover and tighten the screws to the proper (Torque Specifications). 124. Install the accessory drive belt tensioner and tighten the bolt to the proper (Torque Specifications). 125. Install the accessory drive belt idler pulley and tighten the screw to the proper (Torque Specifications). 126. Install the crankshaft pulley and tighten the bolts to the proper (Torque Specifications). 127. Rotate the tensioner to relieve drive belt tension and install the accessory drive belt. 128. Connect the fuel injector return line to the fuel injectors and install the clips.

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