STEERING_MANDO 16 5. Check free rotating torque of pinion shaft. If found jammed, replace steering rack assembly. Inspect rubber bellows for any rupture. Installation of steering rack and pinion assembly on vehicle: 1. Fit rubber seal on steering rack assembly in proper alignment. NOTE: Please ensure the correct fitment of rubber seal on steering rack assembly 2. Insert steering rack and pinion tie rod ends through either side of steering knuckle. 3. Tighten both tie rod ball joint nyloc nut to specified torque. Tightening torque as per specified. 4. Tighten upper universal joint bolt to specified torque. Tightening torque as per specified. 5. Tighten lower universal joint bolt to specified torque. (Thus securing steering column with rack). Tightening torque as per specified. 6. Check for toe settings and do wheel alignment if required. Refer wheel alignment procedure). 7. Refit both front wheels. NOTE: After replacement of Column / ECU / Wheel alignment is necessary after installation (Refer wheel alignment procedure). After replacement of Column / ECU / Intermediate / Rack & pinion: Read DTC using diagnostic tool. If warning lamp is OFF and no heavy steering is observed, then ignore this DTC U1609-81. If warning lamp is OFF and heavy steering is observed, then check for other DTCs logged along with this DTC U1609-81. (Refer diagnostic tool user manual for trouble shooting).
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