BRAKE (EPB) TABLE OF CONTENTS 1 TECHNICAL SPECIFICATION................................................................................................................. 1 2 SYSTEM DETAILS ................................................................................................................................... 3 3 TIGHTENING TORQUE............................................................................................................................ 4 4 GENERAL SYMPTOMS DIAGNOSIS...................................................................................................... 8 5 NECESSITY OF ABS WITH EBD .......................................................................................................... 10 6 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS) ....................................................................... 12 7 ESP 9.3CPI ELECTRONIC CONTROL UNIT / HYDRAULIC CONTROL UNIT (ECU / HCU).............. 15 8 WHEEL SPEED SENSOR (MONITORS WHEEL SPEED).................................................................... 17 9 ABS SYSTEM FAILURE WARNING LIGHTS ....................................................................................... 18 10 MAINTAINANCE, INSPECTION AND TEST ......................................................................................... 19 11 REGULAR MAINTENANCE................................................................................................................... 20 A BRAKE BLEEDING PROCEDURE................................................................................................... 20 B ABS SECONDARY CIRCUIT BLEEDING PROCEDURE (USING DIAGNOSTIC TOOL) ............... 21 C FRONT BRAKE CALIPER PAD REPLACEMENT............................................................................ 22 D BRAKE FLUID DRAINING PROCEDURE........................................................................................ 23 E BRAKE LIGHT SWITCH ADJUSTMENT .......................................................................................... 24 F CALIPER GREASING....................................................................................................................... 24 G DISC RUN-OUT MEASUREMENT PROCEDURE........................................................................... 24 12 ON VEHICLE REPAIRS ......................................................................................................................... 26 A FRONT CALIPER ASSEMBLY WITH CARRIER ............................................................................. 26 B BRAKE CALIPER ASSEMBLY DISMANTLING ............................................................................... 26 C FRONT AND REAR BRAKE DISC REMOVAL ................................................................................ 29 D REAR CALIPER ASSEMBLY WITH CARRIER ............................................................................... 29 E REAR BRAKE CALIPER PAD REPLACEMENT FOR EPB CALIPER ............................................. 30 F C667 CALIPER RECEPTACLE HOUSING WITH CPA ................................................................... 32 G VACCUM LINES ............................................................................................................................... 33 H BOOSTER ASSEMBLY.................................................................................................................... 34 I TANDEM MASTER CYLINDER & BOOSTER ASSY ....................................................................... 36 J BOOSTER NRV................................................................................................................................ 37 K BOOSTER ASSEMBLY.................................................................................................................... 37 13 DISMANTLING, INSPECTION AND ASSEMBLY ................................................................................. 39 A FRONT CALIPER ASSEMBLY......................................................................................................... 39 B REAR CALIPER ASSEMBLY ........................................................................................................... 41
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