BRAKES CONTENTS 1 TECHNICAL SPECIFICATIONS ................................................................................................................ 1 2 TIGHTENING TORQUES............................................................................................................................ 3 3 SPECIAL TOOLS........................................................................................................................................ 7 4 PRECAUTIONS .......................................................................................................................................... 7 5 DIAGNOSIS ................................................................................................................................................ 8 6 NESSECITY OF ABS WITH EBD............................................................................................................. 11 7 BRAKE HYDRAULIC LINES.................................................................................................................... 12 8 VACUUM BRAKE BOOSTER .................................................................................................................. 13 9 WORKING OF ANTI-LOCK BRAKING SYSTEM (ABS) ......................................................................... 14 10 ABS COMPONENTS ................................................................................................................................ 18 A ABS 9 ELECTRONIC CONTROL UNIT / HYDRAULIC CONTROL UNIT (ECU / HCU)...................... 18 B WHEEL SPEED SENSOR................................................................................................................. 20 C ABS SYSTEM FAILURE WARNING LIGHT ....................................................................................... 21 11 MAINTENANCE, ADJUSTMENTS & TEST ............................................................................................. 22 A FRONT BRAKE MAINTENANCE........................................................................................................ 22 B REAR BRAKE MAINTENANCE .......................................................................................................... 24 C BLEEDING OF HYDRAULIC SYSTEM............................................................................................... 26 D BRAKE TROUBLE SHOOTING .......................................................................................................... 30 E ROAD TESTING ................................................................................................................................. 30 12 CHECK LIST FOR ENSURING SATISFACTORY FUNCTIONING OF SERVO ..................................... 31 13 STOP LIGHT SWITCH ADJUSTMENT .................................................................................................... 32 14 SNAP TYPE BRAKE LIGHT SWITCH INSTALLATION PROCEDURE ................................................. 33 15 ACCELERATOR PEDAL ASSEMBLY REMOVAL ................................................................................. 34 16 BRAKE / CLUTCH PEDAL ASSEMBLY REMOVAL .............................................................................. 34 17 FRONT BRAKE ASSEMBLY ................................................................................................................... 36 A CALIPER BRAKE ASSSEMBLY EXPLODED VIEW .......................................................................... 36 B FRONT BRAKE DISC ......................................................................................................................... 37 C FRONT BRAKE ADJUSTMENT, REMOVAL AND REFITMENT ........................................................ 37 D REMOVAL AND REFITMENT OF TMC & BOOSTER ASSEMBLY .................................................... 44
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