TIAGO TIGOR iCNG - SERVICE MANUAL

1.2L REVOTRON Bi FUEL CNG ENGINE 14 Worn I damaged piston ring(s) or cylinder bore, permitting oil blow-by  Perform engine compression test and/or leak-down test. Head gasket leaking oil into combustion chamber  Inspect engine coolant for oil and perform engine compression test. Engine emits black smoke from tail pipe. Excess carbon deposits in combustion chamber  Remove carbon deposits in combustion chamber using a commercially available cleaner Excess fuel entering cylinder(s)  Check lambda/O2 and other engine sensors for proper operation.  Test fuel injectors for proper operation or leakage.  Check the fuel and emissions system for proper operation. Exhaust rubber hanger wear / crack. Ageing of rubber hanger  Check the Exhaust rubber hangers & replaced if found crack / damage or wear. 6. Cooling System Condition Possible Cause Remedy Overheating Low coolant level/ Cooling system leaking  Check coolant level in reservoir and inspect system for leaks. Add coolant as necessary. Defective thermostat  Remove thermostat and check for proper opening at specified temperature. Defective water pump  Inspect and replace water pump as necessary. Defective temperature sending unit  Check coolant temperature sending unit Replace as necessary. Engine cooling fan malfunctioning  Test operation of engine cooling fan. Repair or replace as necessary. Engine overloading  Make sure vehicle brakes are not dragging.  Vehicle overloaded. Make sure vehicle does not exceed weight limit with cargo. Engine lean condition  Verify proper operation of fuel system components. Repair system or replace components as necessary. Head gasket leaking  Test engine compression. Replace head gasket as necessary. Over cooling Defective thermostat  Remove thermostat and check for proper opening at specified temperature.

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