TRANSAXLE - TA65 Star CONTENTS 1. TECHNICAL SPECIFCICATIONS............................................................................................................. 1 2. PRECAUTIONS ......................................................................................................................................... 1 3. GENERAL DESCRIPTION ........................................................................................................................ 2 4. TIGHTENING TORQUES .......................................................................................................................... 3 5. SPECIAL TOOLS LIST ............................................................................................................................. 9 6. DIAGNOSIS OF TRANSAXLE ................................................................................................................ 14 7. CUT SECTION OF TRANSAXLE TA 65 STAR ...................................................................................... 15 8. CUT SECTION OF TOP COVER ASSEMBLY ....................................................................................... 16 9. EXPLODED VIEWS OF TRANSAXLE.................................................................................................... 17 A. TRANSAXLE HOUSING...................................................................................................................... 17 B. TOP COVER ASSEMBLY ................................................................................................................... 18 C. DIFFERENTIAL ................................................................................................................................... 20 D. SHIFTER FORK .................................................................................................................................. 21 E. GEAR SHIFT LINKAGE ASSEMBLY .................................................................................................. 22 F. LAY SHAFT AND INPUT SHAFT ........................................................................................................ 23 10. REMOVAL OF TRANSAXLE FROM VEHICLE...................................................................................... 25 11. TRANSAXLE TA65 STAR (ON BENCH) DISASSEMBLY..................................................................... 29 12. INPUT SHAFT SUB ASSEMBLY............................................................................................................ 34 13. DISASSEMBLY OF LAY SHAFT: ........................................................................................................... 35 14. IDENTIFICATION OF COMPONENTS.................................................................................................... 37 A. ENGAGING GEARS............................................................................................................................ 37 B. SHIFTER SHAFT SUB ASSEMBLY.................................................................................................... 38 C. SHIFTER FORKS ................................................................................................................................ 38 D. SHIFTER SHAFT................................................................................................................................. 39 E. SHIFTER SLEEVE .............................................................................................................................. 39 F. SYNCHROCONE................................................................................................................................. 39 G. SUB ASSEMBLIES ............................................................................................................................. 39 15. LAY SHAFT ASSEMBLY ........................................................................................................................ 41 16. DIFFERENTIAL ASSEMBLY .................................................................................................................. 44
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