TIAGO TIGOR iCNG - SERVICE MANUAL

1.2L REVOTRON Bi FUEL CNG ENGINE 92  Don’t smoke inside or near the CNG vehicle  DO NOT try to over fill the CNG tank beyond its capacity. Over filling the CNG cylinder can cause safety issues like gas leakage.  Do not use high pressure washer fluid / water jets at electrical devices & their connectors during washing.  Do not try to start the vehicle, in case you suspect any CNG leak.  Do not drive the vehicle in case of CNG leakage. CNG is inflammable and highly explosive. This may lead to serious injury.  The CNG cylinder assembly should not be repaired, under any circumstance.  Do not change the colour of the CNG cylinder.  No flammable material should be stored in the close vicinity of the CNG cylinder.  Never use naked flame / fire for checking gas leakage.  Do not press the accelerator pedal while changing over from petrol to CNG mode. 3. FEATURES OF CNG BI-FUEL SYSTEM: Safety: Tiago/Tigor CNG complies to all prevailing Indian Regulations making the CNG Bi-fuel system robust and safe to drive. Some of the important safety features are:  Automatic Regulator solenoid shut of in the event of a crash, engine stalling and fault detection.  The EMS features a low pressure side leakage detection strategy which enables detection of gas leakages in the CNG low pressure system (downstream of CNG regulator).  Fault detection of EMS and fuel supply system with Electrical diagnosis (open / short circuit) of EMS components, compliant with India On-Board Diagnosis (OBD) System.  Functional diagnosis – regulation supervision, engine parameters monitoring.  Intelligent Fault tolerant system with limp home mode Performance:  Fully electronic sequential fuel injection system in both gas and gasoline modes.  Distributorless Pencil Coil Ignition  Minimum power drop in CNG, close to theoretical values.  Specific ECU tuning for petrol and CNG  Independent spark advance management for knock, drivability etc.  Dual air-fuel ratio control and management (lambda close loop control)  Emission control strategies specific to petrol and CNG.  CNG fuel cut-off during decelerations  Dedicated and independent engine over speed control  Smooth transition from petrol – CNG – petrol.  Transition to petrol in case misfire is detected in CNG mode.  Accessory load compensation for smooth idle - Alternator load - Power steering load - Air conditioner load - Cooling fan load  Transition management based on - Driver’s request: Petrol – CNG- petrol - Fault diagnosis: CNG – petrol - Empty CNG tank detection: CNG-petrol Additional Features  Warm up Corrections  Mode Based transient injection control  Model based transient ignition control  Model based air/water temperature compensation  Limp home and recovery  Adaptive fuel injection control  Catalyst light-off control during engine warm up  Altitude compensation  Engine Knock Control  Fuel Pump relay Control  Post Ventilation – Fan control

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